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Self-unloaders boom conveyor belt - various boom types
The boom belt, generally referred to as the boom, is the point at which the cargo is discharged from the vessel. The boom is a long steel structure that has freedom of movement in two directions, and is mounted on the main deck, or in a casing on the stern.
The conveyor belt runs on a carriage along the boom. Adaptations are sometimes made to its structure to suit the discharge facilities in the vessels trading area.
Boom conveyors have been equipped with conveyor covers, water spray nozzles and dust collectors to reduce spillage and keep dust emissions to a minimum. The smooth upper surface is designed to prevent ice formation and the inner bottom surface is also smooth to facilitate cleaning. Service and inspection are catered for by walkways alongside the belt. A longer life span is anticipated because the components are protected against the external elements.
Fig: Self unloader development of closed boom
The design and location of the boom is generally to suit the size and location of reception hoppers in all the ports of the trading area, however, proper positioning of the vessels at the discharge berth is important. Also, to effectively hold the vessel in position at the berth during the discharging, and resist surges due to passing traffic, and cope with the rise and fall of tide it is important to pay particular attention to adjustment of the moorings.
At some ports, a short boom discharge is required, and where the discharging is to a pad or ground, the reach and radius of swing of the boom must be considered. The boom is important and its incapacitation will disable the vessels discharge capability.
The boom is an exposed and vulnerable piece of machinery, and requires continuous watch keeping to ensure its safety.
The straight boom
The straight boom is a latticed tubular structure of fixed length and carries the boom belt with all its drive and tensioning elements. It is located on the fore and aft centreline of the vessel. Its luffing limits are 0 to 18 degrees, and slewing limits are 90 to 100 degrees. It is essential that the manufacturers manual is read to determine the exact limits of the boom. Automatic limit switches are provided and these must always be operational. The boom is either fixed aft and runs forward, or is fixed amidships and runs aft.
Fig:Boom operation self unloader American Fortitude
Some old designs have the boom fitted just aft of the forecastle, and running aft. At the head of the boom is a hood which houses an adjustable deflector plate which directs the flow of cargo. There is also a water-spray arrangement provided which is used on certain dusty cargoes to protect the environment.
It is important to check that the nozzles of the water-spray are not clogged. After parking the boom, it is important to ensure that the link-plate is lowered by extending the piston of the luffing cylinder, to allow for the vessels longitudinal flexing in a seaway. Where the boom is hoisted and slewed by wire and tackle, the strain of the wires must be eased-off on tightening as the difference in atmospheric temperatures could have an adverse effect.
The articulated boom
This is a design with increased freedom of movement. It is articulated or flexibly-jointed at the centre, dividing the boom in two. The articulation allows multi positioning of the boom head, and thus improved flexibility.
The horizontal limit of the boom head is 45 degrees aft of the beam. The diagram of sweep, and the limits of the inner and outer booms in both planes are available in the manufacturers manual. The outer boom can be used with the inner boom still on the parking-cradle, however, all tie-downs must be removed. After parking the boom it is important to ensure that the link-plate is lowered, by extending the piston of the luffing cylinder, to allow for the vessels longitudinal flexing in a seaway.
The shuttle boom
This type of boom is housed on the stern, and is designed to suit the specifications of shore hoppers in specific trading area. It is extended from a hydraulic door at the side by a shuttle arrangement.
When securing for sea, it is important to ensure that the shuttle boom locking and tie-downs are engaged, and that the hydraulic door is shut and locked. During rolling, an unlocked boom could force the shuttle door open, allowing water-ingress. A shuttle door indicator light is fitted on the bridge however a visual check and report that the door is closed, is essential.
The short boom
This is a modification carried out to the straight boom, to enable discharging in certain ports in the trading area.
How the belt system works
The belt systems are started sequentially, the boom belt first, followed by the elevating belt, the transfer belts and then lastly the tunnel or hold belts. Unloading is to be carried out in the AUTOMATIC MODE ONLY. It is possible to run the unloading system manually but this is only for maintenance purposes. Unloading with the belt system set in the manual mode bypasses all speed sensing switches, and leaves the system open to being plugged if a belt should stop.
All the Start-Up Alarms will sound in advance on auto giving caution. All alarms in the system are to be checked and maintained in good working order. The pocket elevating belt is controlled by computer controlled automation, which has set programmes of sequential stages and speeds to suit the characteristics of the cargo being discharged. The stopping sequence will be in the exact reverse order.
Cargo holds bulk flow gate, basket gate & non-consolidated feeder
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Operation of sea going bulk carriers involved numerous hazards . Careful planning and exercising due caution for all critical shipboard matters are important . This site is a quick reference to international shipping community with guidance and information on the loading and discharging of modern bulk carriers so as to remain within the limitations as specified by the classification society.
Self unloader components
Function of loop & bucket belt elevators
Self unloaders various cargo handling gears
Dealing with self unloaders stalled lift belt
Conveyor belt construction & troubleshoot guide
Conveyor belt installation guide
Conveyor belt repair & maintenence guide
Safe working practice onboard self unloading bulk carriers
Preventing conveyor belt fire onboard self unloading bulk carriers
Cargo work safety precautions
Various bulk cargoes - free flow ability
Various bulk cargoes & dealing with cargo hang ups
Navigation in Ice & safety precautions
Dust suppression procedure & environment protection
Preparations for cargo planning, handling & stowage
Maintaining safe stability onboard self-unloading bulk carriers
Procedure for bulk cargo handling prior to and during loading
Loading operations - voyage orders, draft restrictions, various grades and rates
Loading sequence and other related considerations
Preparations for discharging & related guideline
Safety precautions for boom operation
Directing gate operation, gate problems & crew duties
Cargo holds/ tunnels cleaning, maintenance and check items
Procedure for transporting coal on self- unloading bulk carriers
It is vital to reduce the likelihood of over-stressing the ship's structure and also complying with all essential safety measures for a safe passage at sea. Our detail pages contain various bulk carrier related topics that might be useful for people working on board and those who working ashore in the terminal. For any remarks please Contact us
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