Fig: Finishing off a sulphur cargo note the indents in the tank top
If the hold steelwork is not protected, contact with wet sulphur can turn the yellow sulphur into a black jelly-like substance, called ferrous sulphide. If this is exposed to air, usually on discharge, it oxidises and can create sufficient exothermal heat to start a fire.
The holds should not be washed with seawater, but should be thoroughly cleaned and washed with freshwater. The hold tank top should be rust-free. The holds are usually required to be cleaned to a grain standard, with no previous cargo residues, and no rust scale or flaking paint.
The sulphur is often loaded with a light water spray, which helps to bind the cargo into bigger lumps, or it can be loaded from shore stockpiles, which can be wet from rain, so the bilges need to be monitored during the voyage and pumped out. The bilges need to be protected by being covered with burlap to allow drainage.
Some experts suggest a light limewash or hold block of the bilge lines. Hold block the bilge wells with a thicker coat than the tank top. Caustic soda (alkaline solution), to neutralise the acid drain water, can be placed in the bilge well. Use only the eductor for pumping out the bilges and run to sea at least 15 minutes after pumping is completed. During the voyage, monitor the ph value of the bilge well water.
Cleaning after carriage is important, since residues can create corrosive mixtures (sulphuric acid) and damage the steel structure in the holds.
Before arrival : Weather and other conditions permitting, it is prudent to inspect the cargo before arrival at the discharge port. Small amounts of residue from the previous cargo can be dislodged from the upper frames.
Some sulphur is prilled before being shipped: that is, it is coated to block its corrosive effects; however, when the commodity is loaded, the prilling breaks down, exposing the raw sulphur. Prilling reduces the risk of corrosion but does not remove it.
Note the safety precautions associated with the carriage of sulphur as set out in the IMBSC Code, including personal protective equipment and the extinguishing of lighting inside holds. A strict no smoking policy should be in force on deck during carriage.
Although surveyors may check and inspect the holds before loading and comment on the limewash or hold block, it is the masters responsibility to ensure that the ships structure is adequately protected.
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