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Causes of bulk carrier hull damage and failure in operation

Ships hull damage

Damage to side shell, externally through contact with docksides or tugs and, internally from impact by cargo dislodging equipment during discharge, can result in initiating fractures and/or fatigue of the structure. In single side-skin bulk carriers, bulkheads, trunks and ballast tank boundaries, can present "hard spots" that concentrate forces where the change in construction occurs (e.g. longitudinal to transverse framing). This may lead to undetected fractures.

Internal degradation through corrosion may be accelerated through chemical action from certain cargoes. Welds in particular may be subject to "grooving" corrosion, in which the material forming the weld corrodes at a faster rate than the plating to which it is attached. Fatigue failure may result due to loss of cross-sectional area in the plating joints.

A ship loaded a full cargo of aluminium hydroxide in Australia for discharge in the USA. The ship was equipped with box holds, which allowed for easier cleaning and inspection before loading. At the discharge port, at the same time as the ship was being unloaded, seawater ballast was being taken onboard. It was later found during the discharge that 500 tonnes of the cargo was water damaged by the ballast, which was confirmed to come from a hole measuring 100mm x 20mm in the hold/ballast tank steel plating. The hole was most likely to have been caused by stevedore grab damage in the discharge port.

In ballast holds, sloshing forces due to partially filled spaces (such as may occur when changing ballast for environmental reasons) may result in damage to the structure. This damage may go unnoticed if it is in inaccessible positions. Sloshing is also a known cause of secondary damage after a space has become flooded.

Bulk carrier facing storm at sea

Fig:Bulk carrier encountering bad weather at sea

Damage to bow plating such as is possible through impacts associated with swinging or loosely stowed anchors may cause an initiating fracture or fatigue in bow shell plating that could lead to failure and subsequent flooding. Internal integrity of forward spaces (that are usually used for ballast and/or stores) is therefore of vital importance. Corrosion degradation will seriously reduce the ability of plating and stiffening to withstand the forces to which it will be subjected. In larger ships, partially filled forepeak tanks may set up destructive sloshing forces unless the tank structure is designed for this.

External forces ­ horizontal and/or vertical - may cause hatch cover dislodgement. The cargo hatchway, if it loses its protection in this way, is a major access for water ingress and a serious threat to the integrity of the hull.

When a vessel requires repairs to damaged equipment or to the hull it is necessary for the work to be carried out to the satisfaction of the classification society surveyors. In order that the ship maintains its class, approval of the repairs undertaken must be obtained from the surveyors either at the time of the repair or at the earliest opportunity.

The main engine of a bulk carrier was seriously damaged when alumina in the cargo hold got into its fuel tank. There was a hole in the air pipe that passed through the cargo hold into the tank. Cost – $850,000. The pipe had never been properly examined during surveys.

Use of damage control book

Damage control books issued to cargo ships contain text, tables and diagrams providing information concerning the ship’s damage control characteristics and systems. These books normally include the information from tank sounding tables, stability and loading data booklets, cross curves of stability and other sources. Copies of the damage control book should be readily available in the event of any shipboard emergency.

Tables and Drawings.

The Damage Control Book includes tables and drawings showing the locations of:

i) Watertight and fumetight doors, hatches and scuttles.

ii)Ventilation fittings, fans and controllers.

iii) Fire main piping valves and stations.

iv) Drainage system piping and valves.

v) Sound-powered phone circuits and jacks.

What is a draft diagram ?

The draft diagram in the Damage Control Book is a nomograph for determining the displacement from observed drafts. There are several forms of draft diagrams. In the simplest form, drafts are plotted on vertical scales at the forward and after draft marks, and displacement is plotted along a line describing the position of the center of flotation relative to the draft marks at any draft. Additional scales can be added to show other hydrostatic functions.

Displacement in saltwater is read from the intersection of the displacement scale with a straight line connecting forward and after drafts. Other parameters are shown by the intersection of the appropriate scale with a horizontal line passing through the displacement (the intersection of this line with the draft scales shows the draft at LCF). A second form is similar, except that drafts are plotted on the center of flotation scale and a table gives displacements for LCF drafts. A third form reads displacement from a vertical scale at midships and gives a correction for trim on the diagram. Draft diagrams are generally less accurate than the displacement curve, are developed for saltwater only, and are not accurate when the ship has excessive trim.

Related Info:

  1. Procedure for cargo damage survey at discharging port

  2. Bulk carrier corrosion rates and preventive measures

  3. Risk of partially filled ballast tanks

  4. Deterioration of ships hull and consequences of hull damage /forward flooding

  5. Bulk carrier hull damage - causes and preventive measures

  6. How to avoid damage during cargo operation

  7. How to arrange repair of damage during cargo loading/unloading

  8. Bulk carrier water ingress problem

Top articles

  1. Cargo damage survey requirement

  2. Indication of unusual motion or attitude of bulk carriers and risk management / evacuation

  3. Deterioration of ships structure and consequences of forward flooding

  4. Handling water ingress problems in bulk carrier, investigation and countermeasures

  5. Survival and safety procedure for bulk carriers

  6. Monitoring hull stresses during rough sea conditions

  7. Structural problems associated with corrosion, metal fatigues & other operational factors

  8. Preparation for ships carrying bulk cargo & standard loading condition

  9. Cases of cargo damage because of improper ventilation

  10. Preventive measures against cargo which may liquefy

Our detail pages illustrated many safety aspects of Bulk carrier

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Operation of sea going bulk carriers involved numerous hazards . Careful planning and exercising due caution for all critical shipboard matters are important . This site is a quick reference to international shipping community with guidance and information on the loading and discharging of modern bulk carriers so as to remain within the limitations as specified by the classification society.
It is vital to reduce the likelihood of over-stressing the ship's structure and also complying with all essential safety measures for a safe passage at sea. Our detail pages contain various bulk carrier related topics that might be useful for people working on board and those who working ashore in the terminal. For any remarks please Contact us

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